Cascadia — Repairing a Weathered Waterproofing Membrane & Improving Roof Drainage

Cascadia roof area showing the metal deck above the existing waterproofing membrane before repair.

This is an older VROOF project from around four years ago. At the time, I was rebuilding my work and this became one of the projects that helped me move forward again. The job involved an existing waterproofing membrane system, rainwater coming from the metal deck, membrane repair and the installation of a new gutter to improve how the roof runoff was managed

The Existing Condition

The existing waterproofing was a mineral-surfaced membrane system. In the area below the metal deck, sections of the membrane had already started to deteriorate where roof runoff repeatedly discharged onto the waterproofed surface. Instead of looking only at the damaged membrane, I also had to consider how the rainwater was reaching this area.

Existing weathered mineral-surfaced waterproofing membrane at the Cascadia roof area before repair work.
Existing waterproofing membrane around the roof outlet, pipe penetrations and wall upturn before repair at Cascadia.

The Repair

The repair focused on two things: restoring the deteriorated membrane areas and reducing the repeated rainwater discharge onto the waterproofed surface. Damaged sections were prepared and repaired, and an additional torch-applied membrane layer was laminated over selected areas of the existing membrane. A new rain gutter was also installed along the metal deck to collect and redirect roof runoff away from the repaired waterproofing

Repair work in progress at Cascadia, with selected sections of the existing membrane opened and torch-applied membrane being installed.
Bitumen applied along the metal deck runoff area at Cascadia as part of the membrane repair preparation.
Repaired waterproofing area at Cascadia with an additional membrane layer installed along the metal deck runoff zone.
New rain gutter and downpipe installed at Cascadia to redirect roof runoff away from the repaired waterproofing area.

Why I Added the Gutter

Repairing the membrane alone did not address the repeated rainwater discharge from the metal deck. I added a new gutter to collect and redirect the runoff instead of allowing it to keep falling directly onto the waterproofed area. From my experience, waterproofing still needs maintenance, especially in areas that receive concentrated rainwater. I did not treat this repair as a promise that the membrane would last for a fixed number of years. The aim was to repair the deteriorated area and improve the way rainwater was managed.

What I Learned

Looking back at this job, one thing I learned was that repairing the waterproofing surface was only part of the problem. When rainwater is repeatedly concentrated onto the same area, I also need to think about how the water reaches and leaves that area. On this project, I repaired the deteriorated membrane and added a gutter to change the way the runoff was managed. It did not mean the waterproofing would never need maintenance again, but it was a better approach than repairing the damaged surface while leaving the same water condition unchanged.

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